Coating five screens to find one exposure time is a waste of an afternoon. This generates a step test film: five to seven strips of identical tests, exposed for increasing times on a single screen. The strip that holds fine lines and small dots without breaking down is your exposure time.
7 strips ·
Max for a white border on A3: 15″
Print at 100% on transparency film. Nothing is uploaded — it is generated in your browser.
The card you slide over the strips. Print on paper at 100%, glue it to any opaque card, cut it out — the marks tell you where to slide it and when.
Each strip carries the same tests: solid black, halftone patches across the tonal range, positive and negative fine lines, and small type. Expose them for different times and compare.
You are looking for the strip where the fine lines and the small halftone dots are fully open, and the solid areas have not started to break down. That strip's time is your exposure time for this mesh, this emulsion and this lamp.
If every strip looks underexposed, raise the base time and run it again. If every strip looks overexposed, lower it. Note the winning time on the screen with a marker — and write down the emulsion, mesh, lamp distance and coating method with it, because changing any one of them changes the answer.
The usual method is to coat five screens, expose each for a different time, and compare. That costs five screens, five coatings and most of an afternoon. A step exposure test does the same job on one screen, because the sliding card gives each strip its own cumulative time.
The trade-off is honest: the strips share one screen, so a coating that is uneven across the frame can muddy the reading. Coat carefully, and read the strips near the centre of the screen if the edges look different.
This test finds the exposure your setup wants. It does not tell you which dots your mesh can physically hold — that is what the step wedge measures, and the two answer different halves of the same question. Run both once, write down the results, and most washout problems stop being mysteries.
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